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Raytron's Small Size Copper Flat Wire Quality Control Capabilities

RaytronRaytron)existSmall size copper flat wire production processEstablished a complete and high standardQuality control system (quality control capability), which makes its products have remarkable stability, reliability and consistency in the industry. The following is a description of Raytron small-size copper flat wireSystematic Analysis of Quality Control Capabilities:


? 1. Whole process quality control system

?? 1. Raw material quality control

  • Only high-purity oxygen-free copper (such as C10200, C1100, TP1, etc.) is used, and the conductivity is ≥99.95%;
  • Conduct chemical composition testing (ICP, spectral analysis) on each batch of raw materials;
  • The material has fine structure and uniform grains, laying the foundation for subsequent rolling.

?? 2. Full production process monitoring

  • Set quality monitoring points for each process (such as rolling, annealing, cleaning, and winding);
  • Fully equippedOnline laser thickness gauge, surface visual inspection system, tension control system;
  • The MES system is introduced to record key parameters in real time and trace the source.

? 2. High-precision size control capability

projectPrecision control level
Thickness toleranceWithin ±0.005 mm
Width toleranceWithin ±0.02 mm
Curvature Control≤1mm/m
Winding tension fluctuation≤±3%
Surface roughness (Ra)≤0.2μm (mirror or embossed surface can be customized according to requirements)

?? These parameters are directly related to the customer'sLaser welding, ultrasonic welding, electroplating bondingRaytron can fully meet the stability of processes such as...


? 3. Strict control of surface quality

?? Visual AI Defect Detection System

  • Online capture of surface defects, such asScratches, black spots, burrs, indentations, white spots, oil stainswait;
  • Automatically remove defective segments and improve factory yield.

?? Multi-stage cleaning + passivation process

  • Degreasing → pickling → rinsing with clean water → passivation → drying;
  • Prevent oxidation spots and avoid leaving the factory with water and oil;
  • Factory packaging vacuum packaging, suitable for long-term storage and export transportation.

? 4. Annealing + performance control standardization

?? Precision annealing process (protective atmosphere)

  • Control the mechanical properties of copper such as ductility, tensile strength, hardness, etc.;
  • Differentiate between different product states such as soft state (O), semi-hard state (1/2H), and hard state (H) to meet the needs of multiple scenarios;
  • Avoid typical problems such as "mechanical performance failure", "belt breakage" and "wire jamming".

? 5. Complete inspection standards and certifications

  • Implementation standards: GB/T 2059, JIS H3100, ASTM B152 and other international standards;
  • Equipped with testing equipment:
    • Coordinate measuring machine
    • Roughness Tester
    • Tensile testing machine
    • Resistance Tester
    • Optical Microscope
  • Provide third-party certification: ISO 9001, ISO 14001, SGS, RoHS and other reports.

? 6. Typical adverse prevention strategies

Frequently asked questionsRaytron Prevention and Control Measures
Surface oxidationNitrogen protection annealing + vacuum packaging
Wire breakageHigh-precision winding tension system control
Burr edgeRoller polishing + edge cleaning system
Thickness fluctuationLaser thickness measurement closed loop feedback system
Bending and warpingAutomatic deviation correction of central control system

? 7. Customer feedback closed-loop system

  • Each batch of products providesQuality inspection reportandProduction data traceability code;
  • If any quality problem occurs, we will respond within 24 hours and provide a solution within 48 hours;
  • Establish incoming material IQC standards with customers to reduce factory inspection burden;
  • Provide sample proofing service + usage guidance support.

?? Summary: Raytron's small-size copper flat wire quality control advantages at a glance

DimensionsAdvantages
Dimensional Control±0.005mm ultra-precision tolerance control
Surface qualityNo oxidation, no scratches, no black spots, no oil stains
consistencyThe same batch of products are consistent from batch to batch, suitable for batch welding
TraceabilityFull process parameter recording + batch coding traceability
Standard systemMultiple domestic and international standards/customer-customized standards are compatible

If you are a manufacturer of small-sized copper flat wires, choosing Raytron means higher finished product yield, less equipment loss, more stable welding and conductive performance, and lower overall production costs.

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