3. Surface finish<\/strong><\/p>\nThe surface of the soldering tape should be smooth and flawless, without oxidation, scratches, bubbles or other surface defects. This can ensure good contact and conductivity during welding, and avoid problems such as cold welding and false welding.<\/p>\n
The tinning layer should be even to avoid uneven coating thickness, which will lead to weak welding or poor contact.<\/p>\n
4. Tin plating thickness<\/strong><\/p>\nThe tin coating is an important component of photovoltaic welding ribbons, and its thickness directly affects welding performance and corrosion resistance. The thickness of the tin coating is generally controlled between 8-12 microns. Too thin will easily affect the welding effect, while too thick will increase the cost.<\/p>\n
The tin plating layer should be evenly distributed and should not be too thick or too thin in any part.<\/p>\n <\/noscript> Photovoltaic ribbon production equipment<\/figcaption><\/figure>\n5. Annealing<\/strong><\/p>\nAnnealing is an important process to ensure the softness and solderability of the solder strip. The control of annealing temperature and time is crucial. Too high a temperature will cause the copper substrate to soften too much, affecting the tensile strength; too low a temperature will make the solder strip too hard, making it difficult to weld effectively.<\/p>\n
After annealing, it is necessary to ensure that the welding strip has good ductility to adapt to different welding methods and process requirements.<\/p>\n
6. Tensile strength and softness<\/strong><\/p>\nThe tensile strength and softness of the welding ribbon must be balanced, ensuring that the welding ribbon will not break during the welding process, while maintaining sufficient flexibility to meet the operational requirements during welding. Soft welding ribbon is suitable for manual welding, while slightly harder welding ribbon is more suitable for automated welding equipment.<\/p>\n
7. Tinning process<\/strong><\/p>\nIn the tinning process, parameters such as current, voltage, and temperature need to be precisely controlled to ensure the uniformity and adhesion of the tinning layer. The stability of the tinning process is crucial to the quality of the solder strip. Improper operation may cause the tinning layer to peel off or become uneven.<\/p>\n
8. Welding performance<\/strong><\/p>\nThe welding strip must have excellent welding performance and be able to weld quickly and firmly at a lower welding temperature. Cold welding and false welding will seriously affect the electrical performance of photovoltaic modules, so multiple welding experiments must be carried out during the production process to ensure its welding reliability.<\/p>\n
9. Corrosion resistance<\/strong><\/p>\nDuring long-term use, photovoltaic solder strips will be affected by environmental factors such as moisture and temperature changes. Therefore, the tin plating layer of the solder strip needs to have good corrosion resistance and be able to maintain the stability of the soldering contact for a long time to avoid the degradation of electrical performance.<\/p>\n
10. Environmental protection and safety<\/strong><\/p>\nThe production process involves a variety of chemical substances and high-temperature operations. Strict environmental protection and safety measures must be taken to ensure the safety of the working environment and the environmental friendliness of the production process.<\/p>\n
For example, the chemicals used in the tinning process should avoid leakage or pollution, and the treatment of waste gas and waste water must meet environmental protection standards.<\/p>\n
11. Quality testing and control<\/strong><\/p>\nStrict quality inspection is required in each production link, including the conductivity, tensile strength, softness, surface finish, tinning thickness and other indicators of the soldering tape. Unqualified products must be screened out in time to ensure the stability and reliability of the final product.<\/p>\n
12. Stable production process<\/strong><\/p>\nA stable production process is crucial to the quality of the welding strip. The operating parameters of each link should be standardized, and the maintenance and update of production equipment should be timely to ensure the consistency of batch product quality.<\/p>\n
Conclusion<\/p>\n
The production of qualified photovoltaic welding ribbons requires continuous improvement in raw material selection, process control, quality inspection and other aspects. The details of each link directly affect the quality of the final welding ribbon, and then affect the performance of photovoltaic modules. Choosing high-quality photovoltaic welding ribbons can improve the overall efficiency of the photovoltaic system and extend its service life.<\/p>","protected":false},"excerpt":{"rendered":"
The production of qualified photovoltaic ribbons is a complex process involving precise control of multiple links and processes. In order to ensure the quality and performance of photovoltaic ribbons, the following are the requirements for special [\u2026]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[19],"tags":[227],"class_list":["post-10725","post","type-post","status-publish","format-standard","hentry","category-blog","tag-guangfuhandai"],"_links":{"self":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts\/10725","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/comments?post=10725"}],"version-history":[{"count":0,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts\/10725\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/media?parent=10725"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/categories?post=10725"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/tags?post=10725"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}