1. High temperature equipment operation<\/strong><\/p>\nDanger: The production of heating wires usually involves heating, melting and heat treatment processes. These processes use high-temperature furnaces, melting furnaces and other equipment, and the temperature can reach over 1000\u00b0C. If improper protection is used during operation, burns and scalds may occur.<\/p>\n
Protective measures: Operators must wear high temperature resistant protective clothing and gloves and keep the working area ventilated to ensure safe operation.<\/p>\n
2. Metalworking process<\/strong><\/p>\nDanger: Heating wire production includes metal drawing, rolling, cutting and other mechanical processing processes, involving high-speed mechanical equipment. If the operation is improper or the equipment is not properly maintained, it may cause mechanical injuries, such as being caught in the equipment or cutting accidents.<\/p>\n
Protective measures: Protective fences should be set up in the production area to ensure that operators maintain a safe distance. Appropriate protective glasses and gloves must be worn during operation, and equipment must be regularly maintained to ensure that it is in normal working condition.<\/p>\n
3. Electrical equipment operation<\/strong><\/p>\nDanger: The production process of heating wire involves high-power electrical equipment, such as heating power supply, control cabinet, etc. If there is a short circuit, poor grounding or aging problem in the electrical equipment, it may cause electric shock or fire.<\/p>\n
Protective measures: All electrical equipment should be checked regularly to ensure that the wiring is correct and the insulation is good. Operators must receive relevant electrical safety training and wear insulating protective equipment when necessary.<\/p>\n
4. Use of Chemicals<\/strong><\/p>\nDanger: During the production of heating wires, some chemicals (such as pickling liquid) may be used to treat the metal surface. If the protection is not appropriate, the operator may be exposed to harmful chemicals, resulting in poisoning or skin burns.<\/p>\n
Protective measures: Use chemicals strictly in accordance with operating procedures, wear protective gloves, masks, etc., ensure that the storage and use of chemicals meet safety standards, and ensure good regional ventilation.<\/p>\n <\/noscript> Resistance wire<\/figcaption><\/figure>\n5. Dust and exhaust gas<\/strong><\/p>\nDanger: Heating wire production involves metal material processing, especially wire drawing and grinding, which will produce metal dust. If the dust concentration is too high, it is easy to cause respiratory diseases, and in severe cases, it may even cause dust explosions. The smelting and heat treatment processes will also produce harmful exhaust gases, which are harmful to personnel health.<\/p>\n
Protective measures: The production workshop should be equipped with a good ventilation system and dust collection device, operators should wear dust masks, and monitor the air quality regularly.<\/p>\n
6. Heavy object handling<\/strong><\/p>\nDanger: The production process of heating wires involves the handling of a large amount of raw materials and finished heating wires. Improper operation or equipment failure may cause mechanical injuries such as falling objects and being smashed.<\/p>\n
Protective measures: Use appropriate lifting equipment for handling and ensure that the equipment is regularly inspected and maintained. Operators must follow standard operating procedures.<\/p>\n
7. High-pressure gas and liquid processing<\/strong><\/p>\nDanger: In some heat treatment or chemical treatment stages, it may be necessary to use high-pressure gas or liquid (such as nitrogen, oxygen, etc.). If the equipment is not well sealed or the pressure is not properly controlled, it may cause an explosion or gas leakage accident.<\/p>\n
Protective measures: High-pressure gas equipment should be inspected regularly and equipped with safety valves and pressure monitoring devices. During operation, staff must receive special training and wear necessary protective equipment.<\/p>\n
8. Hazards during maintenance of mechanical equipment<\/strong><\/p>\nDanger: During regular inspection and maintenance of production equipment, if the equipment is not completely powered off or is operated incorrectly, the equipment may start up unexpectedly, causing serious injury.<\/p>\n
Protective measures: Before maintenance, ensure that all equipment is powered off and hang up a "under maintenance" warning sign, and strictly implement the lockout and tagout procedures to prevent accidental startup.<\/p>\n
Summarize:<\/p>\n
There are many high-risk links involved in the production of heating wires, from high-temperature equipment, mechanical processing to electrical operations and chemical handling. Each link has potential dangers. In order to ensure the safety of production, strict safety protection measures must be taken to ensure that operators are trained and use appropriate personal protective equipment during operation. The company also needs to strengthen safety management, conduct regular equipment maintenance and safety inspections, and establish a comprehensive emergency plan to prevent accidents.<\/p>","protected":false},"excerpt":{"rendered":"
In the production of electric heating wires (electric furnace wires, resistance wires), a variety of equipment and materials are involved, and some links in the production process are potentially dangerous. In order to ensure safe production, [\u2026]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[19],"tags":[263],"class_list":["post-10748","post","type-post","status-publish","format-standard","hentry","category-blog","tag-263"],"_links":{"self":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts\/10748","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/comments?post=10748"}],"version-history":[{"count":0,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts\/10748\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/media?parent=10748"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/categories?post=10748"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/tags?post=10748"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}