{"id":30358,"date":"2024-11-11T15:55:50","date_gmt":"2024-11-11T07:55:50","guid":{"rendered":"https:\/\/www.ray-tron.com\/?p=30358"},"modified":"2024-11-11T15:56:09","modified_gmt":"2024-11-11T07:56:09","slug":"clc0042","status":"publish","type":"post","link":"https:\/\/www.ray-tron.com\/en\/clc0042\/","title":{"rendered":"What issues should be paid attention to in the production process of heating wire"},"content":{"rendered":"<p>The production process of heating wire involves multiple processes and strict technical requirements. To ensure the quality and safety of the final product, the following points need to be noted:<\/p>\n<p>1. Material selection and processing<\/p>\n<p>High-purity raw materials: Heating wires are commonly made of high-temperature alloys such as nickel-chromium alloys and iron-chromium-aluminum alloys. The purity and composition ratio of the raw materials directly determine the heat resistance and resistance stability of the heating wire.<\/p>\n<p>Homogeneity: The material must have a uniform composition to avoid unstable resistance values or localized melting at high temperatures.<\/p>\n<p>Pre-oxidation treatment: Pre-oxidation treatment of electric heating alloys during the production process can increase their anti-oxidation properties and extend their service life.<\/p>\n<p>2. Precise wire drawing and rolling<\/p>\n<p>Control size and resistivity: The wire drawing process has strict requirements on the diameter of the heating wire, because the diameter of the heating wire directly affects the resistivity and calorific value. The wire diameter needs to be strictly controlled to ensure product consistency.<\/p>\n<p>Surface treatment: During the rolling process, impurity residues and surface defects should be minimized to avoid breakage or other failures caused by surface defects during use.<\/p>\n<p>3. Heating treatment and heat treatment process<\/p>\n<p>Annealing process: Annealing is usually performed after wire drawing and rolling to eliminate internal stress and make the heating wire structure more stable. This helps to improve the durability of the heating wire at high temperatures.<\/p>\n<p>High temperature testing: Heating treatment helps improve the high temperature resistance of the heating wire, and the test can ensure that the performance of the heating wire is stable at a specific temperature.<\/p>\n<p>4. Resistance value detection and control<\/p>\n<p>Resistance test: During the production process, each batch needs to be tested for resistance to ensure that it meets the design standards. Resistance values that are too high or too low will affect the heating effect.<\/p>\n<p>Consistency: Resistance value testing should be performed before and after winding and welding to ensure the consistency of resistance value and avoid temperature control problems caused by unstable resistance value.<\/p>\n<figure id=\"attachment_30359\" aria-describedby=\"caption-attachment-30359\" style=\"width: 700px\" class=\"wp-caption aligncenter\"><img fetchpriority=\"high\" decoding=\"async\" class=\"size-full wp-image-30359 lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAIAAAAAAAP\/\/\/yH5BAEAAAAALAAAAAABAAEAAAIBRAA7\" data-src=\"https:\/\/www.ray-tron.com\/wp-content\/uploads\/2024\/11\/2024111115553510.jpg\" alt=\"\" width=\"700\" height=\"386\" \/><figcaption id=\"caption-attachment-30359\" class=\"wp-caption-text\"><noscript><img decoding=\"async\" class=\"size-full wp-image-30359 lazyload\" src=\"https:\/\/www.ray-tron.com\/wp-content\/uploads\/2024\/11\/2024111115553510.jpg\" alt=\"\" width=\"700\" height=\"386\" srcset=\"https:\/\/www.ray-tron.com\/wp-content\/uploads\/2024\/11\/2024111115553510.jpg 700w, https:\/\/www.ray-tron.com\/wp-content\/uploads\/2024\/11\/2024111115553510-300x165.jpg 300w, https:\/\/www.ray-tron.com\/wp-content\/uploads\/2024\/11\/2024111115553510-600x331.jpg 600w\" sizes=\"(max-width: 700px) 100vw, 700px\" \/><\/noscript> <a href=\"https:\/\/www.ray-tron.com\/en\/dianresi\/\" data-internallinksmanager029f6b8e52c=\"138\" title=\"Heating wire supplier_Resistance band manufacturer_Electric heating wire wholesaler\">Heating wire<\/a><\/figcaption><\/figure>\n<p>5. Formation and protection of surface oxide film<\/p>\n<p>Generate a protective oxide film: The high-temperature oxide film can increase the anti-oxidation performance and life of the heating wire, especially in a high-temperature environment. Pre-oxidation treatment can be performed during the production process to help form a protective film.<\/p>\n<p>Prevent contamination by impurities: Impurities or contaminants may affect the formation of the oxide film and reduce the durability of the heating wire. Therefore, the production environment must be kept clean during production.<\/p>\n<p>6. Precision winding and molding<\/p>\n<p>Tension control: The tension should be controlled during the winding process to avoid uneven force on the heating wire during bending, which will affect its life and heating effect.<\/p>\n<p>Prevent scratches and bending: Avoid scratching the surface or excessive bending during winding and forming, as these defects will reduce the tensile strength and cause the heating wire to break easily.<\/p>\n<p>7. Strict safety testing<\/p>\n<p>High temperature safety testing: High temperature testing is required before leaving the factory to confirm its stability and durability at high temperatures.<\/p>\n<p>Insulation and safety testing: After production is completed, the insulation and leakage of the heating wire must be tested to ensure that it meets safety standards.<\/p>\n<p>8. Environmental and process control<\/p>\n<p>Clean production environment: A clean environment is required during the production of heating wire to avoid contamination by impurities that affect the conductivity and durability of the finished product.<\/p>\n<p>Precise temperature control: During heat treatment processes such as heating and annealing, temperature control must be precise, otherwise it will affect material properties.<\/p>\n<p>Summarize<\/p>\n<p>In the production process of heating wire, every step must be strictly controlled from material selection, processing technology to finished product testing. In particular, high temperature testing, resistance testing, surface treatment and annealing processes are crucial to product quality. Attention to detail and strict quality control during the production process can ensure the production of high-performance, high-durability, safe and reliable heating wire products.<\/p>","protected":false},"excerpt":{"rendered":"<p>The production process of heating wire involves multiple processes and strict technical requirements. To ensure the quality and safety of the final product, the following points need to be noted: 1. Material selection [\u2026]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[19],"tags":[259],"class_list":["post-30358","post","type-post","status-publish","format-standard","hentry","category-blog","tag-259"],"_links":{"self":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts\/30358","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/comments?post=30358"}],"version-history":[{"count":0,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts\/30358\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/media?parent=30358"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/categories?post=30358"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/tags?post=30358"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}