{"id":30402,"date":"2024-11-20T16:06:49","date_gmt":"2024-11-20T08:06:49","guid":{"rendered":"https:\/\/www.ray-tron.com\/?p=30402"},"modified":"2024-11-20T16:06:49","modified_gmt":"2024-11-20T08:06:49","slug":"clc0056","status":"publish","type":"post","link":"https:\/\/www.ray-tron.com\/en\/clc0056\/","title":{"rendered":"How to generate a good tracer line and how to ensure the quality of tracer line generation"},"content":{"rendered":"
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Produce high qualityTracer line<\/a>A series of strict technical requirements need to be met to ensure stable performance, long life, and adaptability to a wide range of application scenarios. The following are the production technical requirements for tracer wire:<\/p>\n

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1. Material selection<\/strong><\/h3>\n
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  • Conductor core<\/strong>: The core material is usually copper, copper-clad steel, copper-clad aluminum or aluminum, and needs to have good conductivity and tensile strength.\n
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    • Pure Copper<\/strong>: Best conductivity, but higher cost.<\/li>\n
    • Copper Clad Steel<\/strong>: Good conductivity, high strength, suitable for long distance burial.<\/li>\n
    • Copper Clad Aluminum<\/strong>: Lightweight design, high cost performance.<\/li>\n<\/ul>\n<\/li>\n
    • Outer protection<\/strong>: The outer layer uses insulating materials such as polyethylene (PE) and polyvinyl chloride (PVC), which must have good corrosion resistance, waterproofness and anti-aging properties.<\/li>\n<\/ul>\n
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      2. Key process requirements<\/strong><\/h3>\n
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      • Metal cladding technology<\/strong>: For copper-clad steel or copper-clad aluminum conductors, a high-precision coating process is required to ensure that the metals are tightly bonded without gaps or peeling.<\/li>\n
      • Wire drawing and annealing process<\/strong>: Metal wire needs to be precisely drawn and annealed to improve flexibility and tensile strength.<\/li>\n
      • Insulation layer extrusion process<\/strong>: The outer insulation material must be evenly coated with consistent thickness without damage, bubbles or inclusions.<\/li>\n
      • Cable Forming Process<\/strong>: The tracer wire must maintain a round cross-sectional shape, a smooth surface without burrs, and a standard length.<\/li>\n<\/ul>\n
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        3. Production accuracy requirements<\/strong><\/h3>\n
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        • Precise size<\/strong>: The conductor diameter and outer layer thickness must meet standard tolerances to ensure stable performance.<\/li>\n
        • Impedance Control<\/strong>: The resistivity must meet national or industry standard requirements to ensure good signal transmission capabilities.<\/li>\n
        • Tensile properties<\/strong>: It is necessary to pass strict tensile tests to ensure that the tensile strength meets the requirements of construction and burial.<\/li>\n<\/ul>\n
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