{"id":30428,"date":"2024-11-26T16:43:04","date_gmt":"2024-11-26T08:43:04","guid":{"rendered":"https:\/\/www.ray-tron.com\/?p=30428"},"modified":"2024-11-26T16:43:04","modified_gmt":"2024-11-26T08:43:04","slug":"clc0062","status":"publish","type":"post","link":"https:\/\/www.ray-tron.com\/en\/clc0062\/","title":{"rendered":"How to find a reliable domestic manufacturer of small-sized aluminum flat wires"},"content":{"rendered":"<div>\n<div class=\"pt-0\">\n<div class=\"gizmo-bot-avatar flex h-8 w-8 items-center justify-center overflow-hidden rounded-full\">\n<div class=\"relative p-1 rounded-sm flex items-center justify-center bg-token-main-surface-primary text-token-text-primary h-8 w-8\">The technical requirements for aluminum flat wire manufacturers are relatively high, because aluminum flat wire needs to meet the comprehensive requirements of high conductivity, corrosion resistance and mechanical properties, and is widely used in electrical equipment, transformers and new energy fields. The following is a detailed analysis of the technical requirements for aluminum flat wire manufacturers:<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"flex-col gap-1 md:gap-3\">\n<div class=\"flex max-w-full flex-col flex-grow\">\n<div class=\"min-h-8 text-message flex w-full flex-col items-end gap-2 whitespace-normal break-words [.text-message+&amp;]:mt-5\" dir=\"auto\" data-message-author-role=\"assistant\" data-message-id=\"5b9506cb-f6ab-4a8e-94b3-2d0279189586\" data-message-model-slug=\"gpt-4o\">\n<div class=\"flex w-full flex-col gap-1 empty:hidden first:pt-[3px]\">\n<div class=\"markdown prose w-full break-words dark:prose-invert light\">\n<h3><strong>1. Selection and processing of raw materials<\/strong><\/h3>\n<ul>\n<li><strong>High purity aluminum<\/strong>: High-purity aluminum or aluminum alloy must be used as raw materials. Common raw materials include 1060 aluminum (high conductivity), 6061 aluminum (high strength) and 1350 aluminum (aluminum for power generation).<\/li>\n<li><strong>Uniformity and impurity control<\/strong>\uff1aThe impurity content in the material needs to be strictly controlled to reduce internal defects and improve conductivity and ductility.<\/li>\n<li><strong>Preprocessing<\/strong>: Aluminum billets need to be heat treated (annealing or aging) to improve plasticity and reduce the risk of fracture in subsequent processing.<\/li>\n<\/ul>\n<hr \/>\n<h3><strong>2. Equipment and process requirements<\/strong><\/h3>\n<h4><strong>Key Equipment<\/strong><\/h4>\n<ul>\n<li><strong>Rolling mill equipment<\/strong>\uff1aUse advanced four-roll, six-roll or multi-roll rolling mills to ensure high-precision control of the thickness and width of aluminum flat wire.<\/li>\n<li><strong>Drawing Machine<\/strong>: Efficient drawing equipment is required during the forming process to ensure dimensional consistency.<\/li>\n<li><strong>Annealing equipment<\/strong>\uff1aProvide uniform heat treatment conditions to make the aluminum flat wire reach the ideal softening or hardening state.<\/li>\n<li><strong>Surface treatment equipment<\/strong>: Includes cleaning, polishing and coating equipment to ensure a smooth and oxidation-free surface.<\/li>\n<\/ul>\n<h4><strong>Process<\/strong><\/h4>\n<ol>\n<li><strong>Casting and hot rolling<\/strong>:\n<ul>\n<li>After the aluminum ingot is melted and cast, it is initially formed by hot rolling to form a thicker aluminum plate.<\/li>\n<\/ul>\n<\/li>\n<li><strong>Cold rolling and intermediate annealing<\/strong>:\n<ul>\n<li>Cold rolling processes aluminum sheets into thin sheets and annealing is performed at an appropriate stage to relieve processing stress.<\/li>\n<\/ul>\n<\/li>\n<li><strong>Finishing<\/strong>:\n<ul>\n<li>The intermediate product is rolled to the specified thickness, and the thickness tolerance is controlled within \u00b10.01mm.<\/li>\n<\/ul>\n<\/li>\n<li><strong>Drawing<\/strong>:\n<ul>\n<li>Further processing to target width and shape according to customer requirements.<\/li>\n<\/ul>\n<\/li>\n<li><strong>Surface treatment<\/strong>:\n<ul>\n<li>Through degreasing, pickling or passivation treatment, ensure that the surface of the aluminum flat wire is free of oil stains, oxidation spots or other defects.<\/li>\n<\/ul>\n<\/li>\n<\/ol>\n<hr \/>\n<h3><strong>3. Product testing and quality control<\/strong><\/h3>\n<h4><strong>Test items<\/strong><\/h4>\n<ul>\n<li><strong>Dimensional accuracy<\/strong>\uff1aWidth and thickness tolerances must meet customer requirements, usually within \u00b10.01~0.05mm.<\/li>\n<li><strong>Surface quality<\/strong>: No scratches, oxidation spots or burrs, the finish meets industry standards.<\/li>\n<li><strong>Conductive properties<\/strong>\uff1aTest resistivity to ensure compliance with standards (e.g. aluminum alloy 1350 conductivity &gt; 61% IACS).<\/li>\n<li><strong>Mechanical properties<\/strong>: Test tensile strength, yield strength and elongation to ensure processing performance.<\/li>\n<li><strong>Corrosion resistance<\/strong>: Evaluate protection capabilities through salt spray tests or chemical corrosion tests.<\/li>\n<\/ul>\n<h4><strong>Quality Management System<\/strong><\/h4>\n<ul>\n<li><strong>ISO 9001<\/strong>Certification: Ensures that the factory&#039;s quality management processes meet international standards.<\/li>\n<li><strong>SPC Control<\/strong>: Use statistical process control to monitor key process parameters such as rolling speed, tension, etc.<\/li>\n<\/ul>\n<hr \/>\n<h3><strong>4. Technology and process barriers<\/strong><\/h3>\n<ul>\n<li><strong>High-precision control<\/strong>\uff1aIt is difficult to control the thickness and width of aluminum flat wire, which requires the support of high-precision rolling mills and drawing equipment.<\/li>\n<li><strong>Surface treatment technology<\/strong>\uff1aThe surface of aluminum is easily oxidized and requires special coating or passivation treatment to improve its anti-oxidation performance.<\/li>\n<li><strong>Annealing technology<\/strong>\uff1aThe heat treatment process requires precise control of the temperature curve and cooling rate to avoid coarse grains or uneven properties.<\/li>\n<li><strong>Bending and welding performance<\/strong>\uff1aAluminum flat wire requires good bending and welding performance in subsequent use, which places high demands on the uniformity of the production process.<\/li>\n<\/ul>\n<figure id=\"attachment_30429\" aria-describedby=\"caption-attachment-30429\" style=\"width: 390px\" class=\"wp-caption aligncenter\"><img fetchpriority=\"high\" decoding=\"async\" class=\"size-full wp-image-30429 lazyload\" src=\"data:image\/gif;base64,R0lGODlhAQABAIAAAAAAAP\/\/\/yH5BAEAAAAALAAAAAABAAEAAAIBRAA7\" data-src=\"https:\/\/www.ray-tron.com\/wp-content\/uploads\/2024\/11\/2024112616422613.jpg\" alt=\"\" width=\"390\" height=\"600\" \/><figcaption id=\"caption-attachment-30429\" class=\"wp-caption-text\"><noscript><img decoding=\"async\" class=\"size-full wp-image-30429 lazyload\" src=\"https:\/\/www.ray-tron.com\/wp-content\/uploads\/2024\/11\/2024112616422613.jpg\" alt=\"\" width=\"390\" height=\"600\" srcset=\"https:\/\/www.ray-tron.com\/wp-content\/uploads\/2024\/11\/2024112616422613.jpg 390w, https:\/\/www.ray-tron.com\/wp-content\/uploads\/2024\/11\/2024112616422613-195x300.jpg 195w\" sizes=\"(max-width: 390px) 100vw, 390px\" \/><\/noscript> How to find a reliable domestic manufacturer of small-sized aluminum flat wires<\/figcaption><\/figure>\n<hr \/>\n<h3><strong>5. Factory size and experience<\/strong><\/h3>\n<ul>\n<li><strong>Production capacity<\/strong>\uff1aLarge-scale factories usually have stable supply chains and efficient production lines that can meet batch demands.<\/li>\n<li><strong>Industry Experience<\/strong>\uff1aManufacturers with long-term production experience are more familiar with process difficulties and can quickly solve production problems.<\/li>\n<li><strong>Technology R&amp;D<\/strong>: Manufacturers with independent R&amp;D capabilities can develop new products to meet customers&#039; special requirements.<\/li>\n<\/ul>\n<hr \/>\n<h3><strong>Recommendations for choosing high-quality aluminum flat wire manufacturers<\/strong><\/h3>\n<ol>\n<li><strong>Field Trip<\/strong>: Visit the factory to understand the equipment configuration and management level.<\/li>\n<li><strong>Sample verification<\/strong>\uff1aEvaluate dimensional accuracy, surface quality and performance indicators through trial samples.<\/li>\n<li><strong>Technical Communication<\/strong>: Communicate in depth with the manufacturer&#039;s technical team to ensure that customized needs can be met.<\/li>\n<li><strong>After-sales service<\/strong>: Choose a manufacturer with complete after-sales support to ensure worry-free cooperation.<\/li>\n<\/ol>\n<p>Choose a manufacturer with mature technology, advanced equipment and perfect service, such as<a href=\"https:\/\/www.ray-tron.com\/en\/\" data-internallinksmanager029f6b8e52c=\"19\" title=\"Ruichuang 2\">Raytron<\/a>Etc., can ensure the quality and delivery capacity of aluminum flat wire products while meeting the needs of various precision industries.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Manufacturers of aluminum flat wires have high technical requirements because aluminum flat wires need to meet the comprehensive requirements of high conductivity, corrosion resistance and mechanical properties, and are widely used in electrical equipment, [\u2026]<\/p>","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"default","ast-site-content-layout":"","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[19],"tags":[365],"class_list":["post-30428","post","type-post","status-publish","format-standard","hentry","category-blog","tag-365"],"_links":{"self":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts\/30428","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/comments?post=30428"}],"version-history":[{"count":0,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts\/30428\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/media?parent=30428"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/categories?post=30428"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/tags?post=30428"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}