{"id":33464,"date":"2025-03-10T17:05:08","date_gmt":"2025-03-10T09:05:08","guid":{"rendered":"https:\/\/www.ray-tron.com\/?p=33464"},"modified":"2025-03-10T17:05:15","modified_gmt":"2025-03-10T09:05:15","slug":"what-are-the-problems-that-are-easy-to-occur-in-the-production-of-small-sized-copper-clad-aluminum-strips","status":"publish","type":"post","link":"https:\/\/www.ray-tron.com\/en\/what-are-the-problems-that-are-easy-to-occur-in-the-production-of-small-sized-copper-clad-aluminum-strips\/","title":{"rendered":"What are the problems that are easy to occur in the production of small-sized copper-clad aluminum strips?"},"content":{"rendered":"
When producing small-sized copper-clad aluminum strips, due to their small size, higher process precision requirements are required, and the following problems are prone to occur:<\/p>
Uneven copper layer thickness<\/p>
Due to the small size of the strip, it is more difficult to control the uniformity of the copper layer, and the copper layer may be too thin or too thick in some areas, thus affecting the conductive performance.<\/p>
Copper and aluminum are not firmly bonded<\/p>
Small-size products have higher requirements for the metallurgical bonding between the copper layer and the aluminum core. Any slight process fluctuation may lead to loose bonding, delamination or falling off, and reduce the overall stability.<\/p>
Edge defects and burrs<\/p>
During the cutting and drawing process, burrs, cracks or irregular edges are easily generated on the edges, affecting the subsequent welding quality and appearance.<\/p>
Surface defects<\/p>
Small-size products are more susceptible to scratches, pits, or oxidation spots on their surfaces, which may affect soldering contact and electrical performance.<\/p>
Internal stress and deformation<\/p>
During the processing, due to its small size, internal stress is more easily concentrated, which may cause the product to deform or crack during subsequent use.<\/p>
Sensitivity to process parameter fluctuations<\/p>
Small-sized products are more sensitive to fluctuations in process parameters such as temperature, pressure and drawing speed, which can easily lead to unstable product consistency between batches.<\/p>
By adopting high-precision automated equipment, optimizing process flow, strengthening quality inspection and personnel training, the occurrence of these problems can be effectively reduced and the quality and performance of small-sized copper-clad aluminum strips can be ensured.<\/p>","protected":false},"excerpt":{"rendered":"
When producing small-sized copper-clad aluminum strips, due to their small size, higher process precision is required, and the following problems are prone to occur: Uneven copper layer thickness Due to the small size of the strip [\u2026]<\/p>","protected":false},"author":1,"featured_media":9053,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[19],"tags":[],"class_list":["post-33464","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"_links":{"self":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts\/33464","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/comments?post=33464"}],"version-history":[{"count":0,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts\/33464\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/media\/9053"}],"wp:attachment":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/media?parent=33464"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/categories?post=33464"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/tags?post=33464"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}