{"id":33636,"date":"2025-05-19T17:04:23","date_gmt":"2025-05-19T09:04:23","guid":{"rendered":"https:\/\/www.ray-tron.com\/?p=33636"},"modified":"2025-05-28T17:45:51","modified_gmt":"2025-05-28T09:45:51","slug":"202505192-2","status":"publish","type":"post","link":"https:\/\/www.ray-tron.com\/en\/202505192-2\/","title":{"rendered":"Raytron's Small Size Copper Flat Wire Quality Control Capabilities"},"content":{"rendered":"

Raytron<\/a>\uff08Raytron<\/a>)existSmall size copper flat wire production process<\/strong>Established a complete and high standardQuality control system (quality control capability)<\/strong>, which makes its products have remarkable stability, reliability and consistency in the industry. The following is a description of Raytron small-size copper flat wireSystematic Analysis of Quality Control Capabilities<\/strong>:<\/p>

\u2705 1. Whole process quality control system<\/h3>

\ud83d\udd27 1. Raw material quality control<\/h3>
  • Only high-purity oxygen-free copper (such as C10200, C1100, TP1, etc.) is used, and the conductivity is \u226599.95%;<\/li>\n\n
  • Conduct chemical composition testing (ICP, spectral analysis) on each batch of raw materials;<\/li>\n\n
  • The material has fine structure and uniform grains, laying the foundation for subsequent rolling.<\/li><\/ul>

    \ud83e\uddea 2. Full production process monitoring<\/h3>
    • Set quality monitoring points for each process (such as rolling, annealing, cleaning, and winding);<\/li>\n\n
    • Fully equippedOnline laser thickness gauge, surface visual inspection system, tension control system<\/strong>;<\/li>\n\n
    • The MES system is introduced to record key parameters in real time and trace the source.<\/li><\/ul>

      \u2705 2. High-precision size control capability<\/h3>
      project<\/th>Precision control level<\/th><\/tr><\/thead>
      Thickness tolerance<\/td>Within \u00b10.005 mm<\/td><\/tr>
      Width tolerance<\/td>Within \u00b10.02 mm<\/td><\/tr>
      Curvature Control<\/td>\u22641mm\/m<\/td><\/tr>
      Winding tension fluctuation<\/td>\u2264\u00b13%<\/td><\/tr>
      Surface roughness (Ra)<\/td>\u22640.2\u03bcm (mirror or embossed surface can be customized according to requirements)<\/td><\/tr><\/tbody><\/table><\/figure>

      \u27a1\ufe0f These parameters are directly related to the customer'sLaser welding, ultrasonic welding, electroplating bonding<\/strong>Raytron can fully meet the stability of processes such as...<\/p>

      \u2705 3. Strict control of surface quality<\/h3>

      \ud83d\udd0d Visual AI Defect Detection System<\/h3>
      • Online capture of surface defects, such asScratches, black spots, burrs, indentations, white spots, oil stains<\/strong>wait;<\/li>\n\n
      • Automatically remove defective segments and improve factory yield.<\/li><\/ul>

        \ud83e\uddfc Multi-stage cleaning + passivation process<\/h3>
        • Degreasing \u2192 pickling \u2192 rinsing with clean water \u2192 passivation \u2192 drying;<\/li>\n\n
        • Prevent oxidation spots and avoid leaving the factory with water and oil;<\/li>\n\n
        • Factory packaging vacuum packaging<\/strong>, suitable for long-term storage and export transportation.<\/li><\/ul>

          \u2705 4. Annealing + performance control standardization<\/h3>

          \ud83d\udd25 Precision annealing process (protective atmosphere)<\/h3>
          • Control the mechanical properties of copper such as ductility, tensile strength, hardness, etc.;<\/li>\n\n
          • Differentiate between different product states such as soft state (O), semi-hard state (1\/2H), and hard state (H) to meet the needs of multiple scenarios;<\/li>\n\n
          • Avoid typical problems such as "mechanical performance failure", "belt breakage" and "wire jamming".<\/li><\/ul>

            \u2705 5. Complete inspection standards and certifications<\/h3>
            • Implementation standards: GB\/T 2059, JIS H3100, ASTM B152 and other international standards;<\/li>\n\n
            • Equipped with testing equipment:
              • Coordinate measuring machine<\/li>\n\n
              • Roughness Tester<\/li>\n\n
              • Tensile testing machine<\/li>\n\n
              • Resistance Tester<\/li>\n\n
              • Optical Microscope<\/li><\/ul><\/li>\n\n
              • Provide third-party certification: ISO 9001, ISO 14001, SGS, RoHS and other reports.<\/li><\/ul>

                \u2705 6. Typical adverse prevention strategies<\/h3>
                Frequently asked questions<\/th>Raytron Prevention and Control Measures<\/th><\/tr><\/thead>
                Surface oxidation<\/td>Nitrogen protection annealing + vacuum packaging<\/td><\/tr>
                Wire breakage<\/td>High-precision winding tension system control<\/td><\/tr>
                Burr edge<\/td>Roller polishing + edge cleaning system<\/td><\/tr>
                Thickness fluctuation<\/td>Laser thickness measurement closed loop feedback system<\/td><\/tr>
                Bending and warping<\/td>Automatic deviation correction of central control system<\/td><\/tr><\/tbody><\/table><\/figure>

                \u2705 7. Customer feedback closed-loop system<\/h3>
                • Each batch of products providesQuality inspection report<\/strong>andProduction data traceability code<\/strong>;<\/li>\n\n
                • If any quality problem occurs, we will respond within 24 hours and provide a solution within 48 hours;<\/li>\n\n
                • Establish incoming material IQC standards with customers to reduce factory inspection burden;<\/li>\n\n
                • Provide sample proofing service + usage guidance support.<\/li><\/ul>

                  \ud83c\udfaf Summary: Raytron's small-size copper flat wire quality control advantages at a glance<\/h3>
                  Dimensions<\/th>Advantages<\/th><\/tr><\/thead>
                  Dimensional Control<\/td>\u00b10.005mm ultra-precision tolerance control<\/td><\/tr>
                  Surface quality<\/td>No oxidation, no scratches, no black spots, no oil stains<\/td><\/tr>
                  consistency<\/td>The same batch of products are consistent from batch to batch, suitable for batch welding<\/td><\/tr>
                  Traceability<\/td>Full process parameter recording + batch coding traceability<\/td><\/tr>
                  Standard system<\/td>Multiple domestic and international standards\/customer-customized standards are compatible<\/td><\/tr><\/tbody><\/table><\/figure>

                  If you are a manufacturer of small-sized copper flat wires, choosing Raytron means higher finished product yield, less equipment loss, more stable welding and conductive performance, and lower overall production costs.<\/p>","protected":false},"excerpt":{"rendered":"

                  Raytron has established a complete and high-standard quality control system (quality control capability) in the production process of small-sized copper flat wires, which makes its products in the industry [\u2026]<\/p>","protected":false},"author":1,"featured_media":9053,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[19],"tags":[],"class_list":["post-33636","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"_links":{"self":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts\/33636","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/comments?post=33636"}],"version-history":[{"count":0,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/posts\/33636\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/media\/9053"}],"wp:attachment":[{"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/media?parent=33636"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/categories?post=33636"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.ray-tron.com\/en\/wp-json\/wp\/v2\/tags?post=33636"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}